Perform a complete valve body rebuild on a zf 4hp22eh transmission with e9 7 pin, 4 solenoid valve body, in order to improve shift quality, and eliminate some anomolous behaviors of this notorious transmission. Use test equipment to determine the trans temperature. Zf6hp26 automatic transmission valve body to housing seal set. Zf 6hp26 6hp28 automatic transmission spare parts catalog table of contents 6hp26 6hp28. Spring installs into the case, followed by the thermal. Zf 4hp22 6hp26 5hp19 5hp24 5hp30 transmission gearbox factory workshop service repair manual pdf version this download. Zf 6hp valve body separator plates now available, aftermarket valve body separator plates to suit both gen1 and gen2 zf 6hp series transmissions. This is what makes a revmax zf 6hp valve body superior to the rest.
This is a completely rebuilt valve body for the zf 6hp series of transmissions. The mechatronic unit is remanufactured with the newest updates available at the time and only with 100 % original oem parts. We have the catalog zf 6hp19, 6hp26, 6hp32 functional descriptions automatictransmission pdf in stock and it is possible to order and buy it now. Yes you read it correctly the tcm is mounted inside the transmission submerged in atf.
The valve body is assembled, accumulators are being changing along the way, new solenoids are being installed and valve body can be installed in the car. As the valve body is positioned in the transmission housing, ensure the selector valve is located in the selector pin and that the dowel is located correctly. Auto trans solenoid kit oe zf for audi bmw land rover 6hp21 6hp28 1068298046 usa. Bmw auto trans valve body 24007571248 zf 106819892202. Zf 6hp series transmission separator plates incorporate a black silicon sealant bead to bond upper and lower valve body sections together and should be replaced with every rebuild. Zf 6hp19 1071 010 xxx, 6hp19x 1071 020 xxx bmw ga6hp19z vag 0at 6speed rwd electronic control. The results are compared against a brand new valve body and the data is then stored and available to be viewed by the customer if requested.
Valve body off change gasket between the two plates zip kit instal. Some bmw have e shift which does not incorporate a manual valve, which changes the valve body configuration. Be careful when purchasing a rebuilt zf 6hp26, our xp1 series is completely remanufactured from the ground up utilizing upgraded parts that address each individual failure point of the 6hp26. Zf 6hp19 6hp26 rebuilt, updated transmission valve body. Early forms of this transmission were first introduced in 1980 and it was produced through to 2003. He also said if the valve body were worn or not it is not the primary reason that the b clutch hub fails. Sonnax transmission parts for zf zf6hp28 applications.
Bmw 6hp26 6hp28 transmission fluid level procedures. Overheating, valve body issues and fluid loss where some of the issues at the forefront of this transmission. This is a quck time lapse video of me replacing the solenoids on my 2004 545i transmission valve. This manual provides a component application chart, clutch tap. Spring installs into the case, followed by the thermal valve. Torque converter repair zf 6hp26 zf 6hp28 260mm 1 friction disk. Everything about your zf 6hp26, 6hp19, 6hp28 transmission. Zf 6hp19, 6hp26, 6hp32 functional descriptions automatic. Refer to figure 107 for lower front valve body exploded view and identification of valves. Zf 6hp19 6hp28 transmission failures due to bad valve body and computer programming information. Also, mechatronics repair is always accompanied by a torque converter repair, we also repair them, you can read about it here.
While sonnax makes every effort to ensure the accuracy of technical articles at time of publication, we assume no liability for inaccuracies or for information which may become outdated or obsolete over time. These 6hp19 6hp28 models show a common issue with the valve body causing clutches. Introduction chrysler a604 41te 1 no part of any atsg publication may be reproduced, stored in any retrieval system or transmitted in any form or. Scan tool communicates with the tcm via can c plug connector 4e is sealed by. Volkswagen and audi cars use a 6 speed transmission on many newer models. What you are supposed to know about your zf6hp26, 6hp19, 6hp28 and similar ford transmissions. Oem zf 6hp26 6hp28 valve body sleeve connector seal kit 6pcs bmw transmission quantity. Each list for selective shims, snap rings or steel plate is listed in this section of the catalog. The valve body on this transmission does not have a high failure rate but this is one of the areas that he checks. Zf suggests this be replaced on every valve body rr. Install control solenoid w body and tcm valve assembly to control valve. The plates are not specific by transmission model, but rather by valve body code and also by the stamped number. Refer to figures 109, 110, and 111 for valve body retainer locations in the various valve bodies. Zf 6hp26 transmission for sale, remanufactured rebuilt.
Oem zf 6hp26 6hp28 valve body sleeve connector seal kit. Tighten to 97 inlbs of torque in the indicated sequence figure 24. Mechatronics unit change over in zf6hp26 transmission. Make sure you are using the latest design for your application.
Mechatronic and valve body are only available as complete servicemechatronic. Zf 6hp19 6hp28 transmission failures due to bad valve. These units are notorious for several complaints, the most common being. Ensure the correct location of the valve body in the housing. The electronic product zf 6hp19, 6hp26, 6hp32 functional descriptions automatictransmission pdf is dealers software which contains full detailed information. Install control valve body assembly into case and secure with 2 53mm and 9 60mm bolts until fingertight figure 22. Zf 6hp21 6hp28 rebuilt, updated transmission valve body. It applies to all bmw, jaguar, bentley, rolls royce, maserati, audi and others with zf 6hp26, 6hp19, 6hp28 in this post i will be explaining why you have transmission issues like. The overall seal heights on these vary depending on application. Mechatronic solenoid kit 6hp21 6hp28 zf 1068298047.
I change oil all off it, new filter reset the adaptation value 3. C3 a 4 ld ford c3 3 speed a4ld 4 speed 56010 56010e 56010g 56300e 56010h 56010ga 56010gb deluxe kits super kits 1. The valve body is secured by 22 screws 17 of m6 x 60 and 5 of m6 x 30, refer to illustration on next page. The zf 6 speed transmissions run a mechatronics control unit which is also know as a transmission control module mounted to a main control valve body unit. Use the zf6 valve body separator plate application chart to determine which plate is required. Refer to figure 112 for channel plate screen location on the upper. These transmissions appear to have a high amount of failures due to valve body failures.
Mechatronic seal overhaul, 99% of all mechatronic issues are caused due to the cracked zf 24347588725 bridge. Finally each valve body is dyno tested on one of our fully computerized valve body dyno machines. Refer to figure 108 for lower rear valve body exploded view and identification of valves. Fwd 4 speed aisin warner 6040le a reverse clutch c e b low reverse clutch d rear planet 34 clutch 34 coast clutch drum forward clutch forward drum coast clutch forward sprag.
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